Analisis Perancangan Jig Machining Base Crankshaft Pulley Puller pada Mesin CNC Milling dengan Metode FMEA dan FTA di PT. XYZ
DOI:
https://doi.org/10.33379/gtech.v7i4.3314Keywords:
Jig machining,FMEA,FTA. Base chrankshaft pulley pullerAbstract
“PT.XYZ operates in the manufacturing industry, including the production of jigs. Currently, there is an issue in the manufacturing process of the base Crankshaft pulley puller owned by PT.AHM on a CNC milling machine. The research aims to identify the types and causes of failures during production, as well as to provide recommendations for improvement and the design of machining jigs to PT.XYZ in order to eliminate failure rates, enhance efficiency, and effectiveness.Data processing methods used include Failure Mode and Effect Analysis (FMEA) and Fault Tree Analysis (FTA) supported by Pareto diagrams. The analysis results reveal several types of failures, with the highest Residual Risk Priority Number (RPN) being 384 for the first failure, followed by 360 for the second failure, 336 for the third failure, 294 for the fourth failure, and 240 for the fifth failure.The proposed improvement involves creating a jig with a clamping system using SCHUNK VERO-S and adding to its cavity. The results of the proposed improvement show better outcomes in terms of maintaining product quality and enhancing efficiency and effectiveness.”
References
Bangun, C. S. (2022). Application of SPC and FMEA Methods to Reduce the Level of Hollow Product Defects. Jurnal Teknik Industri: Jurnal Hasil Penelitian Dan Karya Ilmiah Dalam Bidang Teknik Industri, 8(1), 12. https://doi.org/10.24014/jti.v8i1.16681
Ganda, S., & Kusairi, M. (2019). Analisis penerapan program program keselamatan dan kesehatan kerja dalam usaha meningkatkan produktivitas dengan pendekatan Fault Tree Analysis ( FTA ), di PT XXX kerja akan sangat berpengaruh tingkat produktivitas adalah semakin Hubungan antara kesehatan. Jurnal Tekno SAin, 16, 67–84.
Gross, T., Product, D., & Indonesia, D. I. (2020). Analisis Pengaruh Jumlah Produksi Sepeda Motor Dan Jumlah Tenaga Kerja Industri Komponen Sepeda Motor Terhadap Gross Domestic Product Di Indonesia 1998-2003. Ournal of Economics and Business UBS, 9(2).
Helmiyansyah. (2016). Analisa Tegangan Pada Cranshaft Sepeda Motor Suzuki Smash Menggunakan Software Solidworks. Jurnal Teknik Mesin, 57, 6–9.
Husaini, Putra, T. E., & Novriandika, S. (2020). Study of Failure Analysis of a Fracture Crankshaft Pulley Used on a Truck Engine. IOP Conference Series: Materials Science and Engineering, 739(1). https://doi.org/10.1088/1757-899X/739/1/012018
Indrawan, R., Kurniawan, W., Bisono, F., Purnomo, D. A., Hamzah, F., Setiawan, T. A., & Renato, N. E. (2022). Jurnal Pendidikan Teknik MesinUndiksha Rancang Bangun Jig And Fixture Suction Casing Untuk Proses Milling Di Mesin Cnc Milling 3-Axis Design of Jig And Fixture Suction Casing For Milling Process In 3-Axis Cnc Milling Machine. 10(2), 212–220. http://10.0.93.79/jptm.v10i2.51720
Islam, S. S., Lestari, T., Fitriani, A., & Wardani, D. A. (2020). Analisis Preventive Maintenance Pada Mesin Produksi dengan Metode Fuzzy FMEA. 8(1), 13–20.
Lo, H. W., Liou, J. J. H., Huang, C. N., & Chuang, Y. C. (2019). A novel Failure Mode and Effect Analysis model for machine tool risk analysis. Reliability Engineering and System Safety, 183, 173–183. https://doi.org/10.1016/j.ress.2018.11.018
Rais, H., & Habibi, N. (2021). Redesain Mesin Line Boring Manual Menjadi Semi-Mekanikal Otomatis Dengan Metode Reverse Engineering. Jtm, 10(02), 54–61.
Sungkono, I., Irawan, H., & Patriawan, D. A. (2019). Analisis Desain Rangka Dan Penggerak Alat Pembulat Adonan Kosmetik Sistem Putaran Eksentrik Menggunakan Solidwork. Seminar Nasional Sains Dan Teknologi Terapan VII 2019, 575–580.
Suryadi, R., Riana, D., & Kangen. (2022). Pengaruh parameter proses CNC milling terhadap surface roughness dan toleransi bidang pada inlet outer valve. Jurnal Teknik Mesin, 6(2), 1–10.
Yunus, M. (2019). Analisa Kemampuan Blok Silinder Terhadap Gesekan Piston Pada Sepeda Motor Suzuki Shogun 125 Tahun 2014 Di Bengkel Yelhana Motor. Teknika Sains : Jurnal Ilmu Teknik, 4(2), 37–44. https://doi.org/10.24967/teksis.v4i2.644
Downloads
Published
Issue
Section
License
Copyright (c) 2023 Hermawan Sriwindiarto
This work is licensed under a Creative Commons Attribution 4.0 International License.
