Indonesia

Authors

  • Muhammad Ali Yafi Yafi Universitas Pelita Bangsa, Indonesia
  • Susan Kustiwan Universitas Pelita Bangsa, Indonesia
  • Tri Ngudi Wiyatno Universitas Pelita Bangsa, Indonesia

DOI:

https://doi.org/10.33379/gtech.v8i3.4610

Keywords:

Indonesia

Abstract

This study aims to improve the efficiency of the change model process in injection molding machines at PT. XYZ by applying the Single Minute Exchange of Die (SMED) method. Collected data includes process times, workstation layout configurations, and the effects of changes before and after SMED implementation. The research focuses on the injection molding line that produces components with different molds, requiring significant time for mold changes. Analysis identified 27 work elements in the change model process, aiming to reduce inefficiencies caused by manpower, material, environment, and methods. Improvements were made through training, work method standardization, and layout optimization. The implementation results showed a reduction in change model time by 17.6 minutes per session, increasing productivity and cost efficiency by Rp 1,692,810,- per month. Standardization and training also enhanced the safety and comfort of operators.

References

Agustin, D., Arohman, A. W., Agus, M., & Sudrajat, H. (2023). Analisis Peningkatan Waktu Setup Menggunakan Sistem Meja Hidrolik Dengan Metode Single Minute Exchange Die (SMED) Di PT Ganding Toolsindo. Jurnal Teknologi Dan Manajemen, 21(2), 67–74. https://doi.org/10.52330/jtm.v21i2.107

Audy, N. :, & Pangestu, R. (2020). ANALISIS PENINGKATAN PRODUKTIVITAS DI WORK STATION PROOFING DENGAN METODE SMED (SINGLE MINUTE EXCHANGE DIES) PADA INDUSTRI CYLINDER MAKING Diajukan guna melengkapi sebagian syarat dalam mencapai gelar Sarjana Strata Satu (S1) Disusun Oleh : PROGRAM STUDI . http://digilib.mercubuana.ac.id

Azwir, H. H., Wijaya, N. C., & Oemar, H. (2021). Implementasi Metode Single Minute Exchange Of Die Untuk Mengurangi Waktu Persiapan dan Penyesuaian Mold di Industri Polimer. JISI: Jurnal Integrasi Sistem Industri, 8(2), 41. https://doi.org/10.24853/jisi.8.2.41-52

Dr.Sandu, SKM, M. K., & M.Ali Sadik, M. . (2015). Dasar Metodologi Penelitian. February, 1–109.

Giona, S. I., & Raharjo, J. (2017). Usulan Improvement Moulding Plan. Jurnal Titra, 5(1), 101–106.

Gunawan, J. A., & Sutapa, I. N. (2021). Mempercepat Change Over di Mesin IMM. 9(2), 343–350.

Heriansyah, E. (n.d.). Jurnal PASTI Volume XI No. 2, 142 - 148 PENINGKATAN KINERJA OPERATOR PADA MESIN FUKUI 600 TON MENGGUNAKAN METODE EXCHANGE OF DIES (SMED). XI(2), 142–148.

Linda, R., Industri, T., & Ekasakti, U. (2022). Analisis Perhitungan Waktu Setup Menggunakan Metode Single Minute Exchange of Die (SMED) di Pabrik Roti New Prima Bakery Padang. Prosiding Seminar Nasional Teknik Industri, 48–58.

Majid, F., Mursalina, T., Ngatiqoh, R., & Fauzi, M. (2022). Efisiensi Waktu Persiapan Set-Up Pada Mesin Filling Bulk Gel Dengan Metode Smed Di Pt Xyz. Jurnal Ilmiah Teknik Dan Manajemen Industri, 2(1), 85–93. https://doi.org/10.46306/tgc.v2i1.27

Nurrizky, M. F., Septiana, M. A., Machmudin, J., & Syafii, M. (2021). Peningkatan Efisiensi Mesin Cnc Turning Menggunakan Metode Single Minutes Exchange of Dies Di Pt.X. Jurnal Ilmiah Teknologi Infomasi Terapan, 7(2), 94–100. https://doi.org/10.33197/jitter.vol7.iss2.2021.526

Roswandi, I. (2019). Lean Manufacturing Konsep Untuk Meningkatkan Efektivitas Mesin Moulding Menggunakan Pendekatan Smed Di Pt Xyz. Jurnal Penelitian Dan Aplikasi Sistem & Teknik Industri (PASTI) , XIII(1), 17–25.

Saputra, R., Adianto, H., & Irianti, L. (2016). Usulan Meminimasi Waktu Set-Up Dengan Mengunakan Metode Single Minute Exchange Die (Smed) Di Perusahaan X. Jurnal Online Institut Teknologi Nasional, 4(2), 206–218. https://ejurnal.itenas.ac.id/index.php/rekaintegra/article/view/1102/1327

Sembiring, N. (2017). ( SMED ) AND 5S TO REDUCE SETUP TIME OF FILLING MACHINE AT PT . MNO By.

Shingo, S. (1989). A Study of the Toyota Production System.

Supriyati, S., Wiyatno, T. N., & Darmawan, H. (2021). Peningkatan Produksi Plastik Injection dengan Analisis Overall Equipment Effectiveness dan Single Minute Exchange of Dies. Operations Excellence Journal of Applied Industrial Engineering, 13(3), 394. https://doi.org/10.22441/oe.2021.v13.i3.036

Wibowo, A. D. W., & Lukmandono. (2021). Implementasi Metode Single Minute Exchange of Dies ( SMED ) dan Maynard Operation Sequence Technique ( MOST ) untuk Perbaikan Waktu Proses Produksi ( Studi Kasus Departemen Produksi- Wrapping di PT . X Surabaya ). Seminar Nasional Teknologi Industri Berkelanjutan 1 (SENASTIAN 1), 1, 52–60.

Wibowo, P., & Pramudika, B. (2023). Implementasi Single Minute Exchange of Dies (SMED) Saat Pergantian Mold Pada Proses Produksi di PT. IMC Tekno Indonesia. Jurnal Teknik Industri Terintegrasi, 6(4), 1085–1093. https://doi.org/10.31004/jutin.v6i4.20041

Published

2024-07-05

How to Cite

Indonesia. (2024). G-Tech: Jurnal Teknologi Terapan, 8(3), 1859-1868. https://doi.org/10.33379/gtech.v8i3.4610

Most read articles by the same author(s)