Performance Evaluation of Motorcycle Racing Cast Wheels Under Dynamic Load Using Finite Element Method with Aluminum Material

Authors

  • Agus Dwi Putra Politeknik Negeri Malang, Indonesia
  • Diama Rizky Septiawan Politeknik Negeri Malang, Indonesia
  • Yayi Febdia Pradani Universitas Negeri Malang, Indonesia
  • Nicko Nur Rakhmaddian Politeknik Negeri Malang, Indonesia
  • Muhammad Arif Nur Huda Politeknik Negeri Malang, Indonesia

DOI:

https://doi.org/10.70609/gtech.v9i1.6166

Keywords:

Cast wheel, ;Aluminum 6061-T6, ;Finite Element Analysis, Von mises stress

Abstract

The racing cast wheel made of aluminum 6061-T6 is a critical component in motor vehicles, particularly in supporting performance, safety, and aesthetics. This study aims to analyze the mechanical performance of the wheel through Finite Element Analysis (FEA) simulation. The FEA simulation was conducted using Ansys 18.1 software with a load of 1500 N, covering both static and dynamic loading conditions. The material tested is Aluminum Alloy 6061-T6, with material properties derived from tensile testing. The simulation results indicate that maximum stress occurs in critical areas, such as bolt holes and the intersection of spokes with the wheel rim, with a maximum stress value of 46.027 MPa. This stress level remains below the material's yield strength (276 MPa), demonstrating that the design is safe from plastic deformation. The total deformation observed is 0.053 mm, which is negligible and does not affect the wheel's functionality. A safety factor exceeding 2.5 confirms that the wheel can withstand more extreme loads. Based on these findings, design optimizations such as adding fillets and surface treatments are recommended to enhance the wheel's reliability. This research provides valuable insights for the development of stronger, lighter, and more durable wheels, particularly suited to the diverse road conditions found in Indonesia.

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Published

2025-01-06

How to Cite

Performance Evaluation of Motorcycle Racing Cast Wheels Under Dynamic Load Using Finite Element Method with Aluminum Material. (2025). G-Tech: Jurnal Teknologi Terapan, 9(1), 285-295. https://doi.org/10.70609/gtech.v9i1.6166

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