Analisis Pengaruh Arus Listrik dan Elektroda Terhadap Kekuatan dan Kekerasan pada Proses Pengelasan SMAW Baja Karbon Rendah
DOI:
https://doi.org/10.33379/gtech.v8i2.4070Keywords:
Electric Current, Low Carbon Steel, Electrode, Material Hardness, Welding Strength, Shielded Metal Arc Welding (SMAW), Electrode Diameter Variation.Abstract
The Shielded Metal Arc Welding (SMAW) process, a common method in electric arc welding, is the focus of this research. The study utilizes low carbon steel plates with variations in electrode diameters. The primary objectives are to evaluate the strength of the welding outcomes and analyze the hardness levels in each zone of the subjected workpiece. Employing an experimental approach, low carbon steel plates are selected, cut with a V-groove, and joined using the SMAW electric welding technique. Data collection involves tensile testing, macroscopic observations of specimens post-tensile testing, and hardness testing in three welding zones. Research findings indicate that the heat generated by the electric current significantly impacts the changes in strength and hardness levels in all three welding zones. The highest tensile strength is achieved with a welding current of 120 A, and hardness testing reveals variations in each zone. The base metal (BM) exhibits the highest hardness levels in welding with 80 A current and a 2.6 mm electrode diameter, while the Heat-Affected Zone (HAZ) shows maximum hardness in specimens with a 120 A current and a 3.2 mm electrode diameter. The Weld Metal (WM) area attains the highest hardness level in specimens with a 120 A electric current and a 3.2 mm electrode diameter.
References
Aydin, K., Hidiroğlu, M., & Kahraman, N. (2023). Regional pre-heat treatment system development and applications for haz in rsw joining of high-strength steels. (2023, Mei 30). https://doi.org/10.21203/rs.3.rs-2952877/v1
Bodude, M. A., & Momohjimoh, I. (2015). Studies on effects of welding parameters on the mechanical properties of welded low-carbon steel. Journal of Minerals and Materials Characterization and Engineering, 03(03), 142–153. https://doi.org/10.4236/jmmce.2015.33017
Gnyusov, S. F., & Golkovsky, M. G. (2022). Special features of heat affected zone (Haz) formation in multipass non-vacuum electron beam deposition. Welding International, 36(4), 237–243. https://doi.org/10.1080/09507116.2022.2049117
Huang, S., Fu, Z., Liu, C., & Wang, C. (2023). Interactional relations between ablation and heat affected zone (Haz) in laser cutting of glass fiber reinforced polymer (Gfrp) composite by fiber laser. Optics & Laser Technology, 158, 108796. https://doi.org/10.1016/j.optlastec.2022.108796
Jasman, J., Irzal, I., Adri, J., & Pebrian, P. (2018). Effect of strong welding flow on the violence of low carbon steel results of smaw welding with electrodes 7018. Teknomekanik, 1(1), 24–31. https://doi.org/10.24036/tm.v1i1.972
Musa, A., Abdullahi, I., Sani, A., & Jimoh, A. (2023). Effect of welding electrodes and post-weld heat treatment on some mechanical properties and microstructural transformations of mild steel weldment using smaw process. Nigerian Journal of Engineering, 30(1), 30. https://doi.org/10.5455/nje.2023.30.01.05
Mauliza, A., & Usman, U. (2023). Analysis of the effect of current on tensile strength of aisi 1050 material in the SMAW welding process. Journal of Welding Technology, 4(1), 22–26. https://doi.org/10.30811/jowt.v4i1.2996
Pathak, D., Singh, R. P., Gaur, S., & Balu, V. (2020). Experimental investigation of effects of welding current and electrode angle on tensile strength of shielded metal arc welded low carbon steel plates. Materials Today: Proceedings, 26, 929–931. https://doi.org/10.1016/j.matpr.2020.01.146
Pico, M. V., Moya, M. D. C. C., Palma, R. E. G., & Rubio, A. M. (2022). Analisys of the fracture thoughness in the heat affected zone (Haz) of one hsla steel. DYNA, 97(5), 543–548. https://doi.org/10.6036/10506
Sumardiyanto, D., & Susilowati, E. S. (2019). Effect of Welding Parameters on Mechanical Properties of Low Carbon Steel API 5L Shielded Metal Arc Welds. American Journal of Materials Science, 9(1), 15-21.
Tayier, W., Tai, V. C., & Janasekaran, S. (2023). The numerical simulation for evaluation of dimensions of bead geometry and heat-affected zone (Haz) of the weld joint. Dalam S. S. Emamian, M. Awang, J. A. Razak, & P. J. Masset (Ed.), Advances in Material Science and Engineering (hlm. 385–394). Springer Nature. https://doi.org/10.1007/978-981-19-3307-3_36
Vuherer, T. (2022). Different ways for HAZ microstructure preparation and testing on high alloy steel. Advanced Technologies & Materials, 47(2), 9–16. https://doi.org/10.24867/ATM-2022-2-002
Wang, X., Xie, Z., Su, W., & Shang, C. (2023). Role of carbon content on microstructure evolution and impact toughness in coarse-grained heat-affected zone of high-strength steel. Metals, 13(1), 106. https://doi.org/10.3390/met13010106
Xing, M., Wan, Y., Zhang, X., Lin, F., Zhang, P., & Huang, Z. (2023). Microstructure evolution and microhardness of thermal-simulated HAZ in Fe–Mn–Al–C steel. Materials Science and Technology, 39(5), 531–542. https://doi.org/10.1080/02670836.2022.2126089
Yong-jun, K., Jeong-min, K., Ki-dong, K., Nam-gyu, K., Sang-woo, S. (2022). Characteristics of cold cracking in the heat-affected zone of carbon steel. Journal of Welding and Joining, 40(6), 478–484. https://doi.org/10.5781/JWJ.2022.40.6.3
Zulrahman, D., & Nurrohkayati, A. S. (2022). The effect of welding current and electrodes on the results of aisi 1045 steel welding strength by impact testing: Procedia of Engineering and Life Science, 3. https://doi.org/10.21070/pels.v3i0.1330
Downloads
Published
Issue
Section
License
Copyright (c) 2024 Enos Tambing, Thomas Pagasis, Obet Takke Ranteallo, David Mangallo, Samuel Parlidungan Siregar, Agustinus Agustinus

This work is licensed under a Creative Commons Attribution 4.0 International License.









