Improvement of Change Over Time of Cage Press Machine in Bearing Production at PT. XYZ Using the SMED Method
DOI:
https://doi.org/10.70609/gtech.v9i2.6797Keywords:
Change over, Single Minute Exchange of Die, Plan-Do-Check-ActAbstract
PT. XYZ is a manufacturing company with its production, namely bearings, both from small to large sizes. The growth of bearing sales interest is increasing every year, therefore PT XYZ must be able to adjust to the needs of consumers. This causes many types of bearings that must be produced by PT XYZ, this type change affects the time in the machine change over process. This research was carried out with the aim of reducing the time used for the machine change over process, especially on the chage press machine which has been seen through patchwok data. The improvements made are by using the PDCA and SMED methods, to be able to find out what factors are the cause of the long change over and also how to reduce the time in the change over process of the machine, With the implementation of SMED PT. XYZ managed to reduce the time from 1 hour 9 minutes 56 seconds to 9 minutes 1 second with a time reduction of 1 hour 55 seconds or equivalent to 87.85%. Thus, this SMED method can be used to improve engine change time to make it faster.
References
Adhicahya, F. (2023). Penerapan Metode Single Minute Exchange of Dies (Smed) Dalam Meminimasi Waktu Dandori Proses Router Bokaki Kelompok Soundboard Glue Up.
Agustin, D., Arohman, A. W., Agus, M., & Sudrajat, H. (2023). Analisis Peningkatan Waktu Setup Menggunakan Sistem Meja Hidrolik Dengan Metode Single Minute Exchange Die (SMED) Di PT Ganding Toolsindo. Jurnal Teknologi Dan Manajemen, 21(2), 67–74. https://doi.org/10.52330/jtm.v21i2.107
Ainul Haq, Syarifuddin Nasution, & Matri Yanti Hasugian. (2024). Implementasi Plan Do Check Action Pada Produk Crude Palm Oil. Jurnal Ilmiah Teknik, 3(2), 70–81. https://doi.org/10.56127/juit.v3i2.1433
Ananda, F., & Himawan, C. (2024). Evaluasi Efektivitas Program Pelatihan Plan, Do, Check, Action (PDCA) Dengan Metode Kirkpatrick (Studi Pada Pelatihan Karyawan divisi Manufaktur PT XYZ). JEMSI (Jurnal Ekonomi, Manajemen, Dan Akuntansi), 10(4), 2313–2325. https://doi.org/10.35870/jemsi.v10i4.2444
Arief, F. N., & Ikatrinasari, Z. F. (2019). Perbaikan Waktu Setup Dengan Menggunakan Metode Smed Pada Mesin Filling Krim. Jurnal Ilmiah Teknik Industri, 6(1), 1–8. https://doi.org/10.24912/jitiuntar.v6i1.3015
Azwir, H. H., Wijaya, N. C., & Oemar, H. (2021). Implementasi Metode Single Minute Exchange Of Die Untuk Mengurangi Waktu Persiapan dan Penyesuaian Mold di Industri Polimer. JISI: Jurnal Integrasi Sistem Industri, 8(2), 41. https://doi.org/10.24853/jisi.8.2.41-52
Chandra Setiawan, L. (2023). Mereduksi Waktu Setup Menggunakan Metode Smed Pada Mesin Iss Kemas Pt Phapros Tbk Semarang. 12(1), 1–7. https://ejournal3.undip.ac.id/index.php/ieoj/article/view/37403
Changeover, P. P., & Minute, M. S. (2024). Usulan Perbaikan Proses Changeover Bagian Upper di PT. XYZ Menggunakan Single Minute Exchange of Die (SMED). 10(1), 45–55.
Claudia, J. (2017). Pengurangan Downtime Mesin Offset di PT X. Jurnal Titra, 5(2), 131–136.
Dandy Silva, & Widya Setiafindari. (2023). Analisis Penurunan Waktu Setup Dengan Menggunakan Single Minute Exchange of Die Untuk Meningkatkan Produktivitas Pada Automatic Moulding Machine. Jurnal Ilmiah Teknik Mesin, Elektro Dan Komputer, 3(1), 93–111. https://doi.org/10.51903/juritek.v3i1.1268
Dewa, D. P., & Sutapa, N. (2021). Upaya Pengurangan Waktu Proses Changeover Pada Mesin Fisher Pada Perusahaan Kemasan Kosmetik. 9(2), 335–342.
Dian. (2019). Analisis pengendalian kualitas pada proses produksi kran air PVC menggunakan metode plan do check action (PDCA) pada PT. Tarindo Juwana. Pelaksanaan Pekerjaan Galian Diversion Tunnel Dengan Metode Blasting Pada Proyek Pembangunan Bendungan Leuwikeris Paket 3, Kabupaten Ciamis Dan Kabupaten Tasikmalaya Jawa Barat, 1(11150331000034), 1–147.
Eko Putra, F., & Fitra, A. (2022). Penurunan Change Over Time Automatic Machine Filling di PT XYZ Menggunakan Metode Single Minute Exchange of Dies (SMED). Jurnal Teknik Industri, 3(02), 72–82.
Fatah, A., & Al-Faritsy, A. Z. (2021). Peningkatan dan Pengendalian Kualitas Produk dengan Menggunakan Metode PDCA (Studi Kasus pada PT. X). Jurnal Rekayasa Industri (JRI), 3(1), 21–30. https://doi.org/10.37631/jri.v3i1.288
Febianti, E., Kulsum, K., Anggraeni, M. D., Anggraeni, S. K., Ilhami, M. A., Ekawati, R., Wahyuni, N., & Wulandari, A. (2023). Penerapan Konsep Lean Manufacturing Pada Proses Produksi Protector Coil Dengan Pendekatan Single Minute Exchange Of Die (SMED). Journal of Systems Engineering and Management, 2(2), 154. https://doi.org/10.36055/joseam.v2i2.22224
Kędziora, H., & Trojanowska, J. (2021). Application of single minute exchange of die tool in a food industry company to eliminate waste. MATEC Web of Conferences, 343, 02007. https://doi.org/10.1051/matecconf/202134302007
Kurnia, I., & Triyono, N. (2021). Perbaikan Waktu Setup dengan Metode Exchange of Dies (SMED) di PT. Sinar Manuggal Perkasa. 021.
Kurniawan, E., & Sutapa, N. (2021). Upaya Penurunan Waktu Proses Changeover pada Mesin. Jurnal Tirta, 9(2), 199–206.
Linda, R., Industri, T., & Ekasakti, U. (2022). Analisis Perhitungan Waktu Setup Menggunakan Metode Single Minute Exchange of Die (SMED) di Pabrik Roti New Prima Bakery Padang. Prosiding Seminar Nasional Teknik Industri, 48–58.
Mohamad Faris Rahmadsyah, & Moch. Tutuk Safirin. (2024). Analisis Perbaikan Downtime Mesin Injection Molding dengan Pendekatan DMAIC di PT XYZ. Jupiter: Publikasi Ilmu Keteknikan Industri, Teknik Elektro Dan Informatika, 2(1), 25–34. https://doi.org/10.61132/jupiter.v2i1.39
Ondra, P. (2022). The Impact of Single Minute Exchange of Die and Total Productive Maintenance on Overall Equipment Effectiveness. Journal of Competitiveness, 14(3), 113–132. https://doi.org/10.7441/joc.2022.03.07
Penjualan, M., Daya, D. A. N., Di, S., & Fmcg, I. (2024). ANALISIS PENERAPAN KONSEP PDCA PADA PT MAYORA INDAH TBK DALAM. 4(3), 767–776. https://doi.org/10.53363/buss.v4i3.273
Rahayu, P., Supono, J., & Anisa, N. (2021). Implementasi SMED: Perbaikan Waktu Changeover Part pada Line Produksi Seat di PT. Selamat Sempurna, Tbk. Journal Industrial Manufacturing, 6(2), 105. https://doi.org/10.31000/jim.v6i2.5006
Rosikin, R., Rahayu, S., & Khofiyah, N. A. (2024). Analisis Lean Manufacturing Untuk Menurunkan Cycle Time Proses Assembly Menggunakan Metode PDCA Di PT X. Innovative: Journal Of Social Science Research, 4(3), 17103–17119.
SAPUTRO, R. R. (2023). Analisis Pengendalian Kualitas Dengan Menggunakan Metode Plan, Do, Check, Action Untuk Meningkatkan Kualitas Produk Almari ….
Studi, P., Industri, T., Teknik, F., & Tangerang, U. M. (2024). Perbaikan Waktu Changeover Menggunakan Metode Single Minute Exchange Of Dies ( Smed ) Bagian Pencetakan Tabelt Pada Mesin Jc-16 Di PT . Samco Farma Improvement Of Changeover Time Using The Single Minute Exchange Of Dies ( Smed ) Method For Tabelt Printing. 9(2), 167–176.
Sumasto, F., Azzahra, S., Rangkuti, I. Y., Imdam, I. A., Kurnia, I., Lianny, M., & Solih, E. S. (2025). Jurnal Optimasi Teknik Industri Penerapan Single-Minute Exchange of Die ( SMED ) untuk Penurunan Waktu Setup dan Biaya Produksi pada Injection Molding. 52–57.
Downloads
Published
Issue
Section
License
Copyright (c) 2025 Riri Nur Fadilah, Siti Rahayu, Fibi Eko Putra
This work is licensed under a Creative Commons Attribution 4.0 International License.
