Optimization of Hole Variations in Honeycomb Charcoal Briquettes from Corn Waste for Enhanced Combustion Efficiency

Authors

  • Agustinus Agustinus Universitas Cenderawasih, Indonesia
  • Rombe Allo Universitas Cenderawasih, Indonesia
  • Enos Tambing Universitas Cenderawasih, Indonesia
  • Selyus Rantepulung Universitas Cenderawasih, Indonesia
  • Mickael Ruben Kaiway Universitas Cenderawasih, Indonesia

DOI:

https://doi.org/10.70609/gtech.v9i2.6639

Keywords:

Corn waste utilization, Honeycomb charcoal briquettes, Biomass fuel, Briquette combustion efficiency, Biomass carbonization

Abstract

This study investigates the viability of corn byproducts as an alternative energy source via conversion into honeycomb charcoal briquettes. Discarded corn byproducts are transformed into briquettes to mitigate fossil fuel reliance, particularly in the Arso region. This research aims to assess the energy output of briquettes with varying perforation configurations (4, 8, and 12 holes) and a diameter of 5 inches. The Water Boiling Test (WBT) method, utilizing temperature measurement tools such as a K-type thermocouple and an infrared thermometer, was utilized for performance assessment. One liter of water was heated to its boiling point during the experiment. The results indicated that the 8-hole briquette had the quickest boiling time of 25 minutes, with a fuel consumption rate of 2.8 × 10⁻³ kg/s. In comparison, the 4 and 12-hole briquettes required 35 minutes, with an average fuel usage of 2.86 g/s. The maximum combustion temperature for the 4-hole briquette was measured at 589°C, while the 12-hole briquette reached a mere 427°C. These outcomes demonstrate that the 8-hole briquette possesses superior efficiency. A decrease in hole quantity adversely affects boiling speed, while an increase in holes results in greater fuel consumption. These findings highlight the importance of optimized briquette design in improving biomass fuel efficiency.

References

Arévalo, J., Quispe, G., & Raymundo, C. (2019). Sustainable energy model for the production of biomass briquettes based on rice husks in peruvian low-income agricultural areas. Dalam D. Enescu (Ed.), Green Energy Advances. IntechOpen. https://doi.org/10.5772/intechopen.81817

Asad, U., Divekar, P. S., & Zheng, M. (2022). High efficiency ethanol–diesel dual-fuel combustion: Analyses of performance, emissions and thermal efficiency over the engine load range. Fuel, 310, 122397. https://doi.org/10.1016/j.fuel.2021.122397

Asen, B., Akombo, P. M., Annune, P. A., & Nyakuma, B. B. (2024). Assessing nutrient retention, cost-effectiveness and fuel efficiency of charcoal briquettes for fish smoking in nigeria. The 3rd International Electronic Conference on Processes, 77. https://doi.org/10.3390/engproc2024067077

Ballice, L. (2024). Pyrolysis properties of cellulose and lignins isolated from different turkish biomass: Evolved gas analysis in pyrolysis of biomass and combustion of char via tg-ftir. https://doi.org/10.21203/rs.3.rs-3934708/v1

Capitán, T., Alpízar, F., Madrigal-Ballestero, R., & Pattanayak, S. K. (2021). Time-varying pricing may increase total electricity consumption: Evidence from Costa Rica. Resource and Energy Economics, 66, 101264. https://doi.org/10.1016/j.reseneeco.2021.101264

Chiang, L. E., Castro, F. A., & Molina, F. A. (2023). Socioeconomic and environmental benefits of substituting firewood with charcoal briquettes produced from biomass residues in the Forestry Belt in Chile. Energy for Sustainable Development, 77, 101341. https://doi.org/10.1016/j.esd.2023.101341

Elyson, S., Jonathan, C., Kudakwashe, C., & Loice, C. (2024). Evaluation of wheatstraw, sawdust, banana fronds, maize cobs and cotton hulls substrate combinations for Pleurotus ostreatus cultivation. https://doi.org/10.21203/rs.3.rs-4831136/v1

Jaffali, C., Khadhri, A., & Aschi-Smiti, S. (2024). Domestication of pleurotus eryngii mycelium and primordia formation on various agricultural residues. Waste and Biomass Valorization, 15(2), 1113–1122. https://doi.org/10.1007/s12649-023-02239-9

Janota, L., Vávrová, K., & Bízková, R. (2023). Methodology for strengthening energy resilience with SMART solution approach of rural areas: Local production of alternative biomass fuel within renewable energy community. Energy Reports, 10, 1211–1227. https://doi.org/10.1016/j.egyr.2023.07.057

Kiang, Y.-H. (2018). Database and analysis of fuel properties, fossil fuel, biomass, refuse-derived fuel, waste, biosludge and biocarbon. Dalam Fuel Property Estimation and Combustion Process Characterization (hlm. 67–169). Elsevier. https://doi.org/10.1016/B978-0-12-813473-3.00004-0

Krinski, I., & Mariani, V. (2020). Briquettes production from lignocellulosic waste for energy purposes as an alternative fuel. Procceedings of the 18th Brazilian Congress of Thermal Sciences and Engineering. 18th Brazilian Congress of Thermal Sciences and Engineering. https://doi.org/10.26678/ABCM.ENCIT2020.CIT20-0450

Latief, R., & Zhang, L. (2024). Nexus between government agricultural expenditures and agricultural credit: The role of sustainable agricultural growth and sustainable agricultural income. Sustainable Development, 32(4), 3344–3355. https://doi.org/10.1002/sd.2853

Li, P., Cheng, P., Wang, G., Wang, F., Cheong, K.-P., Liu, Z., & Mi, J. (2023). Mild combustion of solid fuels: Its definition, establishment, characteristics, and emissions. Energy & Fuels, 37(14), 9998–10022. https://doi.org/10.1021/acs.energyfuels.3c01097

Li, S., Lin, H.-C., & Hsu, C. W. (2024). High-efficiency high-numerical-aperture metalens designed by maximizing the efficiency limit. Optica, 11(4), 454. https://doi.org/10.1364/OPTICA.514907

Martens, P., Czech, H., Tissari, J., Ihalainen, M., Suhonen, H., Sklorz, M., Jokiniemi, J., Sippula, O., & Zimmermann, R. (2021). Emissions of gases and volatile organic compounds from residential heating: A comparison of brown coal briquettes and logwood combustion. Energy & Fuels, 35(17), 14010–14022. https://doi.org/10.1021/acs.energyfuels.1c01667

Martin, M. (2020). Industrial symbiosis networks: Application of the circular economy for resource efficiency. Dalam M. Brandão, D. Lazarevic, & G. Finnveden (Ed.), Handbook of the Circular Economy. Edward Elgar Publishing. https://doi.org/10.4337/9781788972727.00012

Mutezo, G., & Mulopo, J. (2021). A review of Africa’s transition from fossil fuels to renewable energy using circular economy principles. Renewable and Sustainable Energy Reviews, 137, 110609. https://doi.org/10.1016/j.rser.2020.110609

Oldham, N., Tippet, M., Durtschi, B., Worrall, M., Barney, J., Horman, K., Kamerman, D., & Prince, A. (2024). Boiling-water reactor testing capability in the advanced test reactor (No. INL/RPT--24-77958-Rev000, 2373120; hlm. INL/RPT--24-77958-Rev000, 2373120). https://doi.org/10.2172/2373120

Pramesti, Y. S., Kristanto, B., & Pratama, H. (2021). Processing of corn cobs waste into briquettes using cob press machine capacity 40 kg / hour. Procedia of Engineering and Life Science, 1(1). https://doi.org/10.21070/pels.v1i1.852

Saha, N., Klinger, J., Islam, M. T., Reza, T., Egan, K., & Yancey, N. (2024). Experimental investigation and characterization of the thermal insulating behavior of municipal solid waste and its constituents. Waste and Biomass Valorization. https://doi.org/10.1007/s12649-024-02684-0

Sanka, P. M., Germain, O., Khalifa, L., Komakech, H., & Magambo, H. (2024). Production of low emission briquettes from carbonized faecal sludge as an alternative source of cooking energy. Energy, Sustainability and Society, 14(1), 14. https://doi.org/10.1186/s13705-024-00449-0

Sivaranjanee, R., Kumar, P. S., & Rangasamy, G. (2024). Hydrothermally produced activated carbon spheres from discarded maize cobs for efficient removal of rose bengal dye from water environment. Desalination and Water Treatment, 317, 100123. https://doi.org/10.1016/j.dwt.2024.100123

Uzun, Z. Y. (2023). Investigation of fuel properties of hydrochars obtained from pomegranate peel: Characterization and combustion kinetic. Biomass Conversion and Biorefinery. https://doi.org/10.1007/s13399-023-03840-7

Vinay Kumar, D. (2020). Performance and emission characteristics of gasoline-ethanol blends on pfi-si engine. JOURNAL OF MECHANICS OF CONTINUA AND MATHEMATICAL SCIENCES, 15(7). https://doi.org/10.26782/jmcms.2020.07.00051

Yirijor, J., & Bere, A. A. T. (2024). Production and characterization of coconut shell charcoal-based bio-briquettes as an alternative energy source for rural communities. Heliyon, 10(16), e35717. https://doi.org/10.1016/j.heliyon.2024.e35717

Zastempowski, M. (2023). Analysis and modeling of innovation factors to replace fossil fuels with renewable energy sources—Evidence from European Union enterprises. Renewable and Sustainable Energy Reviews, 178, 113262. https://doi.org/10.1016/j.rser.2023.113262

Downloads

Published

2025-04-04

How to Cite

Optimization of Hole Variations in Honeycomb Charcoal Briquettes from Corn Waste for Enhanced Combustion Efficiency. (2025). G-Tech: Jurnal Teknologi Terapan, 9(2), 738-747. https://doi.org/10.70609/gtech.v9i2.6639

Most read articles by the same author(s)